Remso Control Technologies Private Limited
Remso Control Technologies Private Limited
Kasna, Greater Noida, Uttar Pradesh
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Electric Arc Furnace

Electric Arc Furnace (EAF) design considers always for short tap-to-tap times thanks to several technologies such as:
  • UHP (Ultra High Power) design, with high secondary voltages and longer arc
  • High current conducting electrode arms in copper cladded box design
  • State-of-the-art electrode control system
  • Extensive use of alternative energy sources (chemical energy)
  • Better energy and thermal balance inside the furnace to the multi unit injection.
  • High yield of alloy additives and high ladle refractory life.
  • Slag free tapping.
  • More heat input in cold EBT area due to special design of EBT burner system.
  • Heavy construction design to sustain hard working conditions, allowing very fast movements and safe operations.
  • High flexibility and high efficiency of furnace operation with closed slag door application
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Automatic Plate Grinding Machine
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Automatic Plate Grinding Machine

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Automatic Plate Grinding Machine is designed for the grinding of plates size from Length 6 - 24 Meter, Width 1 – 4 Meter, Thickness 50 mm - 400 mm and weight 10 Ton upto 80 Ton of special grades.

It consist with associate ancillary equipment and hydraulic system for height adjustable mechanism of grinding wheel of plate grinding machine for grinding the Plate to remove Spot /defects/waviness or give whole surface a finish on both sides of the plate.

Working:

The raw plate is placed on the loading station by the overhead crane or roller table

and aligned parallel to the grinding table by stopper. The loading and unloading station is designed to receive only one plate at a time. The transverse Plate Station Car conveys the plate from the parking station to the grinding Station. The plate will moves into grinding position. During this movement, the exact length of the plate is measure automatically as well as its position on the grinding station. The grinding unit is enclosed in a housing to minimize the noise. The operator starts the grinding operation by positioning the grinding wheel top of the plate. The grinding table starts to move when the grinding wheel contacts the surface of the plate.


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Door Lance Manipulator for Electric Arc Furnace
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Door Lance Manipulator for Electric Arc Furnace

Approx. Price: Rs 20 Lakh / NumberGet Latest Price
Product Details:
Minimum Order Quantity1 Number
UsageMaterial Lifting
Power SourceHydraulic
Max Load50-100 kg, 200-400 kg

Door Lance Manipulator for Electric Arc Furnace
The manipulator for carbon and oxygen consumable lances, placed at the side of the EAF, allows the lances operations, bringing the lances ends under and over the slag or in any points that the operator considers suitable for scrap cutting/cleaning, decarburizing, etc. The lances enter the furnace through the slag door.


The lances manipulator supply includes all the structural parts, mechanical and electrical components, hydraulic and pneumatics equipment.

The manipulator and the lances driving mechanism are remotely controlled from the furnace pulpit.


Main Advantages:

  • Increase of oxygen efficiency thanks to flexible control of flow orientation.
  • Independent movement for each lance.
  • Fast and simple connection of the oxygen and carbon hoses to the lances.
  • Several possible configurations starting from one single lance up to three lances (two oxygen and one carbon lances).
  • Complete with regulation valve stand for oxygen with all required controls and certificates.
  • Safety operation from remote control room.

Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: JNPT
  • Production Capacity: 100
  • Delivery Time: 20 DAYS
  • Packaging Details: AS PER STANDARD
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Carbon Injector Systems
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Carbon Injector Systems

Approx. Price: Rs 22 Lakh / PieceGet Latest Price
Product Details:
Minimum Order Quantity1 Piece
MaterialMS
Capacity (Litre)5-100 L
Speed Range (Millimeter)300 rpm
Carbon Injector Systems:

REMSO offers a carbon injection system that has been designed to meet the demanding requirements of the EAF process for the improvement of metallurgical process. The system uses closed loop control with real-time carbon flow rate feedback to provide the exact carbon flowrate that is requested at any time. The use of dispenser, with precise flow-rate control for each injector, allows an efficient injection of carbon fines generates chemical energy by the combustion of C to CO in the liquid bath, and retain it in the slag/steel.

 

The foamed slag that transfers and distributes the chemical energy generated over the entire liquid steel surface. The capacity of the carbon injection system shall be able to sustain with the flow rates and quantities requirements of one carbon lance during at least an entire heat. Consequently we propose the supply of dispensers with 1500 liters capacity. The powder fines could be stored into storage silos. The dispenser should be installed as close as possible to the EAF, in the event that is not feasible, and it is necessary to move away from the furnace area, the maximum linear distance should not exceed 80 meters.


The process of filling the powder fines is automatically controlled by pneumatic on / off fail safe valves and level limit switch.The fines enter to the conveying pipeline, from the dispenser lower exits and transfer the mixture of fines and compressed air to the carbon lance.

 

Our Carbon Injector Systems runs trouble free operation with good quality and proper sizing of the powder fines. The equipments shall be equipped with Moisture removing system of the fine to remove the moist from the air that cause problem in maintenance with solenoids and valves and clogging of injection lines. 

Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: JNPT
  • Production Capacity: 20
  • Delivery Time: 30 DAYS
  • Packaging Details: STANDARD
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Temperature Measuring Lance for Electric Arc Furnace
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Temperature Measuring Lance for Electric Arc Furnace

Approx. Price: Rs 15 Lakh / PieceGet Latest Price
Product Details:
Minimum Order Quantity1 Piece
ApplicationLaboratory, Industrial
Material Loading Capacity0-500 kg, 500-1500 kg, 1500-3000 kg, 3000-5000 kg, >5000 kg
Max Temperature (degree Celsius)0-500 , 500-1000, 1000-1500 , 1500-2000, 2000-2500, >2500

The REMSO automatic temperature / oxygen and sampling manipulator on support structure, which swivel from a parking position to the measuring / working position.

 

The Remso ASTM, injects automatically the measuring / sampling lances into the liquid steel bath by breaking the SLAG inside the ladle to have repetitive and reliable measurement data.

 

Advantage: REMSO ASTM advantage is that the entire operation is Manless, from picking-up the probe from the Storage Cabinet to insert into theMagazine Lance and then to steel bath to take Sample as well as Temperature / Oxygen.

 

Note: The specification of equipment can change as per customer specific requirements


Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: JNPT
  • Production Capacity: 100
  • Delivery Time: 15 DAYS
  • Packaging Details: AS PER STANDARD
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Carbon Injector
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Carbon Injector

Approx. Price: Rs 18 Lakh / PieceGet Latest Price
Product Details:
Minimum Order Quantity1 Piece
Material Loading Capacity500-1500 kg
Melting MaterialCarbon
Max Temperature (degree Celsius)500-1000

 

The foamed slag that transfers and distributes the chemical energy generated over the entire liquid steel surface. The capacity of the carbon injection system shall be able to sustain with the flow rates and quantities requirements of one carbon lance during at least an entire heat. Consequently we propose the supply of dispensers with 1500 liters capacity. The powder fines could be stored into storage silos. The dispenser should be installed as close as possible to the EAF, in the event that is not feasible, and it is necessary to move away from the furnace area, the maximum linear distance should not exceed 80 meters.


The process of filling the powder fines is automatically controlled by  pneumatic on /off fail safe valves and level limit switch.The fines enter to the conveying pipeline, from the dispenser lower exits and transfer the mixture of fines and compressed air to the carbon lance.


Our injection system runs trouble free operation with good quality and proper sizing of the powder fines. The equipments shall be equipped with Moisture removing system of the fine to remove the moist from the air that cause problem in maintenance with solenoids and valves and clogging of injection lines.

 

We will supply the piping basic engineering and the components to be installed in the fines transportation line from the dispenser to the injectors.

 

Advantages:

Ø  Self support steel frame for the Injector.

Ø  Skid cabinet for compressed air.

Ø  Complete Electrical cabinet fixed on dispenser Steel frame for ease of operation.

Ø  Ceramic valve rating 4-20 mA for precise flow of fines.

Ø  Air regulating valve rating 4-20 mA for easy air transportation.

Ø  VORTEX meter is equipped for optimized consumption of air.

Ø  Fast fines flow rate stabilization.

Ø  The connections between the dispenser and pneumatic skid are made by flexible hose lines.

Ø  Equipped with moisture removing system to avoid clogging of valve.

 


Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: JNPT
  • Production Capacity: 100
  • Delivery Time: 60 DAYS
  • Packaging Details: AS PER STANDARD
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Carbon Injector System For Electric Arc Furnace
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Carbon Injector System For Electric Arc Furnace

Approx. Price: Rs 18 Lakh / PieceGet Latest Price
Product Details:
Minimum Order Quantity1 Piece
ColorBlue
UsageIndustrial
Material Loading Capacity0-500 kg

Carbon Injector System for Electric Arc Furnace
REMSO offers a carbon injection system that is been designed to meet the demanding requirements of the EAF process for the improvement of metallurgical process. The use of dispenser, with precise flow-rate control for each injector, allows an efficient injection of carbon fines generates chemical energy by the combustion of C to CO in the liquid bath, and retain it in the slag/steel

 

The process of filling the powder fines is automatically controlled by pneumatic on / off fail safe valves and level limit switch.

 

The fines enter to the conveying pipeline, from the dispenser lower exits and transfer the mixture of fines and compressed air to the carbon lance.


Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: JNPT
  • Production Capacity: 100
  • Delivery Time: 15 DAYS
  • Packaging Details: AS PER STANDARD
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Elbow Connection For Electric Arc Furnace
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Elbow Connection For Electric Arc Furnace

Approx. Price: Rs 12 Lakh / PieceGet Latest Price
Product Details:
Minimum Order Quantity1 Piece
ColorSilver
UsageIndustrial
MaterialMS

Elbow Connection for Electric Arc Furnace
. Headers for outlet/inlet along with sloping tubular panels held in position with brackets and connected to headers with flexible hoses. An ELBOW CONNECTION of tubular construction is connected from the roof to the fume extraction system. All panels & headers are seamless tubes of boiler quality ASTM 106GrB. The end caps are forged. The system is tested under 10 bar hydraulic pressure.


Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: JNPT
  • Production Capacity: 100
  • Delivery Time: 15 DAYS
  • Packaging Details: AS PER STANDARD
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Water Cooled Roof
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Water Cooled Roof

Approx. Price: Rs 12 Lakh / PieceGet Latest Price
Product Details:
Minimum Order Quantity1 Piece
Surface FinishPowder Coated
UsageIndustrial
MaterialStainless Steel
Water Cooled Roof
Split shell with water cooled tubular side panels with slag door opening for various capacities of furnace are manufactured. Headers of 150 NB size and 200 NB sizes are used depending on size of furnace. The side panels are usually made of 65 NB or 80 NB seamless boiler quality pipes. The panels are connected to headers with flexible high pressure hoses. The system is generally tested under 10bar hydraulic pressure

Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: JNPT
  • Production Capacity: 100
  • Delivery Time: 15 DAYS
  • Packaging Details: AS PER STANDARD
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Electric Arc Furnace
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Electric Arc Furnace

Approx. Price: Rs 100 Lakh / PieceGet Latest Price
Product Details:
Minimum Order Quantity1 Piece
Material Loading Capacity500-1500 kg
Max Temperature (degree Celsius)500-1000
Power (KW)200 kw
Electric Arc Furnace
An electric arc furnace (EAF) is a furnace that heats charged material by means of an electric arc. Industrial arc furnaces range in size from small units of approximately one ton capacity (used in foundries for producing cast iron products) up to about 400 ton units used for secondary steelmaking.

Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: J.N.P.T
  • Production Capacity: 100
  • Delivery Time: 15 DAYS
  • Packaging Details: AS PER STANDARD
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Electric Arc Furnace
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Electric Arc Furnace

Approx. Price: Rs 80 Lakh / PieceGet Latest Price
Product Details:
Minimum Order Quantity1 Piece
UsageIndustrial
Material Loading Capacity0-500 kg
Max Temperature (degree Celsius)0-500 , 500-1000
Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: J.N.P.T
  • Production Capacity: 100
  • Delivery Time: 20 DAYS
  • Packaging Details: AS PER STANDARD
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Electric Arc Furnace Water Cooled Roof
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Electric Arc Furnace Water Cooled Roof

Approx. Price: Rs 15 Lakh / UnitGet Latest Price
Product Details:
Minimum Order Quantity1 Unit
UsageIndustrial
Capacity3 ton to 20 ton Furnace
MaterialCast Iron
We are offering a wide range of supreme quality of Electric Arc Furnace Water Cooled Roof to our customers. Electric Arc Furnace Water Cooled Roof is manufactured by utilizing finest quality of raw materials, processed through high-end machinery and tools under the able guidance of our skilled professionals. We have a specialized team of quality analysts who are responsible for checking all our products prior to release.

Features:
  • Quick installation
  • Easy Handling
  • Low Maintenance

Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: JNPT
  • Production Capacity: 100
  • Delivery Time: 15 DAYS
  • Packaging Details: AS PER STANDARD
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Split Shell for Electric Arc Furnace
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Split Shell for Electric Arc Furnace

Approx. Price: Rs 10 Lakh / UnitGet Latest Price
Product Details:
Minimum Order Quantity1 Unit
Voltage220 v to 420 v
Product typeFurnance
ApplicationIndustrial
Material Loading Capacity0-500 kg, 500-1500 kg
Max Temperature (degree Celsius)500-1000
Power (KW) 200 kw
We also offer to our customers Split Shell For Electric Arc Furnace which finds its application mostly in the steel industries and is used for various capacities of furnaces. We procure our raw materials from the most reliable vendors which enables us to provide our customers with best quality of Split Shell for Electric Arc Furnace. These products can be availed from us at very nominal prices.

Features:

  • Energy efficient
  • Durable
  • Good quality steel used

Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: JNPT
  • Production Capacity: 2
  • Delivery Time: 6 MONTH
  • Packaging Details: As per Standard
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Oxygen Manipulator
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Oxygen Manipulator

Approx. Price: Rs 10 Lakh / PieceGet Latest Price
Product Details:
Minimum Order Quantity1 Piece
UsageWelding, Material Lifting
Power SourceHydraulic
Max Load50-100 kg

The manipulator for carbon and oxygen consumable lances, placed at the side of the EAF, allows the lances operations, bringing the lances ends under and over the slag or in any points that the operator considers suitable for scrap cutting/cleaning, decarburizing, etc. The lances enter the furnace through the slag door.

 

The lances manipulator supply includes all the structural parts, mechanical and electrical components, hydraulic and pneumatics equipment.

 

The manipulator and the lances driving mechanism are remotely controlled from the furnace pulpit.

 

Main Advantages:

  • Increase of oxygen efficiency thanks to flexible control of flow orientation.
  • Independent movement for each lance.
  • Fast and simple connection of the oxygen and carbon hoses to the lances.
  • Several possible configurations starting from one single lance up to three lances (two oxygen and one carbon lances).
  • Complete with regulation valve stand for oxygen with all required controls and certificates.
  • Safety operation from remote control room.

Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: JNPT
  • Production Capacity: 2
  • Delivery Time: 6 MONTH
  • Packaging Details: As per Standard
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Lance Manipulator Revolving Turret For Eaf
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Lance Manipulator Revolving Turret For Eaf

Approx. Price: Rs 55 Lakh / PieceGet Latest Price
Product Details:
Minimum Order Quantity1 Piece
MaterialMS
ColorSilver
UsageIndustrial
Power ConsumptionAs per requirement
TechniqueAutomatic
The manipulator is designed to automatically measure temperature, carbon/oxygen contents and take samples for steel chemical analysis without having to power-off the furnace. By removing the operator from the furnace door, it provides maximum safety during melting process.

The equipment is installed on the fix platform either on the right or left side of the furnace slag door.

 

The equipment consists of the following main components:

  • The supporting & revolving turret is installed on the rigid platform on the side of the furnace slag door it is equipped with an electric drive, an upper rotating turret and a junction box for the electrical connections. The rotation on the horizontal plane moves the horizontal arm to loading position and to work position where the lance enters in molten steel to take a measure or a sample of it.
  • The mechanism used to electrically drive the probe inside and outside the steel bath is installed on the front end.
  • The probe carrier is water cooled.
  • The cooled probe carrier supports at its front end the receptacle holder assembly with the contact block necessary to take measures. To water cool the probe carrier front-end tip about 2 m3/h (8,8 gpm) of water at about 4 bar (56 psi) of incoming pressure is necessary.
  • The automation cabinet, complete of PLC and motor drivers, for fully automated operations of the CATFIS manipulator.
  • The electrical local control box, containing the necessary hard commands to operate the manipulator.

Additional Information:
  • Port of Dispatch: JNPT
  • Production Capacity: 20
  • Delivery Time: 30 DAYS
  • Packaging Details: STANDARD
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Oxygen Lance
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Oxygen Lance

Approx. Price: Rs 40 Lakh / PieceGet Latest Price
Product Details:
Minimum Order Quantity1 Piece
MaterialMS
UsageIndustrial
Length3.5 Feet
Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: JNPT
  • Production Capacity: 100
  • Delivery Time: 15 DAYS
  • Packaging Details: AS PER STANDARD
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Tubular Panel for EAF
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Tubular Panel for EAF

Approx. Price: Rs 14 Lakh / PieceGet Latest Price
Product Details:
Minimum Order Quantity1 Piece
UsageIndustrial
ColorSilver
MaterialCast Iron
Tubular Panel for EAF
Electric Arc Furnace roof is of tubular structure. Headers for outlet/inlet along with sloping tubular panels held in position with brackets and connected to headers with flexible hoses. An elbow of tubular construction is connected from the roof to the fume extraction system. All panels & headers are seamless tubes of boiler quality ASTM 106GrB. The end caps are forged. The system is tested under 10 bar hydraulic pressure.

Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: JNPT
  • Production Capacity: 100
  • Delivery Time: 15 DAYS
  • Packaging Details: AS PER STANDARD
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Teeming Car for Electric Arc Furnace
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Teeming Car for Electric Arc Furnace

Approx. Price: Rs 18 Lakh / UnitGet Latest Price
Product Details:
ColorSilver
Material Loading Capacity1500-3000 kg
Max Temperature (degree Celsius)1500-2000
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Bottom Shell For Electric Arc Furnace
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Bottom Shell For Electric Arc Furnace

Approx. Price: Rs 10 Lakh / PieceGet Latest Price
Product Details:
ColorBlue
UsageIndustrial
MaterialCast Iron
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Water Cooled Furnace Roof
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Water Cooled Furnace Roof

Approx. Price: Rs 14 Lakh / PieceGet Latest Price
Product Details:
Minimum Order Quantity1 Piece
FinishCoated
UsageIndustrial
MaterialMS
Electric Arc Furnace roof is of tubular structure. Headers for outlet/inlet along with sloping tubular panels held in position with brackets and connected to headers with flexible hoses. An elbow of tubular construction is connected from the roof to the fume extraction system. All panels & headers are seamless tubes of boiler quality ASTM 106GrB. The end caps are forged. The system is tested under 10 bar hydraulic pressure.

Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: JNPT
  • Production Capacity: 100
  • Delivery Time: 15 DAYS
  • Packaging Details: AS PER STANDARD
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Furnace Gantry for Electric Arc Furnace
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Furnace Gantry for Electric Arc Furnace

Approx. Price: Rs 10 Lakh / UnitGet Latest Price
Product Details:
Minimum Order Quantity1 Unit
Material Loading Capacity 500-1500 kg
Max Temperature (degree Celsius) 1500-2000, 2000-2500
Power (KW)25 KW to 450 KW

The Model GL Gantry Furnace Loader is a robust and flexible gantry robot designed for retrofitting to existing furnaces or adding to new furnaces. It provides an affordable solution for loading parts and sinter plates onto a furnace belt. The Model GL has the ability to stack parts, stack part(s) on sinter plate and perform bottom end deburring. The machine runs on 208V/1 Phase power and can be deployed in a matter of minutes. A color operator interface terminal is included with the control package. Simple-to-use setup screens guide the operator through the installation phase. Adding new part numbers is accomplished with fill-in-the-blank programming.

 

Features:

  • Integrated cabinet
  • Part infeed conveyor with pick nest, escapement and adjustable guide rails
  • Narrow free-standing design with leveling and lagging hardware
  • Furnace widths from 18"-36" standard
  • Custom sizes and opposite hand versions available


Benefits:

  • Quick setup Easy to use—pull-down part number list Fill-in-the-blank recipes
  • Convey your part to the infeed conveyor and the RGFL will do the loading
  • Rapid deployment
  • Design keeps front of furnace open
  • Easily relocated to a different furnace

Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: JNPT
  • Production Capacity: 100
  • Delivery Time: 15 DAYS
  • Packaging Details: AS PER STANDARD
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Furnace Cover Lifting Car Electric Arc Furnace
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Furnace Cover Lifting Car Electric Arc Furnace

Approx. Price: Rs 10 Lakh / UnitGet Latest Price
Product Details:
Minimum Order Quantity1 Unit
UsageIndustrial
Material Loading Capacity500-1500 kg, >5000 kg
Max Temperature (degree Celsius)500-1000, 1500-2000
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Electric Arc Furnace Roof
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Electric Arc Furnace Roof

Approx. Price: Rs 8.5 Lakh / UnitGet Latest Price
Product Details:
Minimum Order Quantity1 Unit
ColorSilver
UsageIndustrial
MaterialAluminum
Electric Arc Furnace Roof
Electric Arc Furnace roof is of tubular structure. Headers for outlet/inlet along with sloping tubular panels held in position with brackets and connected to headers with flexible hoses. An elbow of tubular construction is connected from the roof to the fume extraction system. All panels & headers are seamless tubes of boiler quality ASTM 106GrB. The end caps are forged. The system is tested under 10 bar hydraulic pressure.

Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: JNPT
  • Production Capacity: 100
  • Delivery Time: 15 DAYS
  • Packaging Details: AS PER STANDARD
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