We Manufacture, Supply, Trade & Export a wide range of Mechanical and Electrical Equipment for Steel Plant, Cement Plant, Steel Rolling Mill, Sugar Mill, Fertilizer Company, Paper Mill, Building Constructions Equipment, Petrochemicals Industry from spare parts to complete mills or Plants etc for all core sectors industries.
Remso has also diversified its activities in the area of Equipment Builder, Engineering and Consultancy Services, Technology Supplier and Turnkey Contractor for undertaking projects.
Remso manufactures numerous casting, pouring, and ladle metallurgy turrets, along with all associated melt shop materials handling equipment.
Remso offers a multi-dimensional product line of Hot Metal and Ladle Handling Systems. Remso is a leading supplier for Specialty and Melt Shop Transfer Cars and heavy capacity-related equipment for steel mill applications, as well as for an array of industries including: aerospace, power, copper and brass, fiberglass, mining, and shipyards.
Our production list includes standard and custom-designed ladle transfer cars, tundish transfer cars, bottom pouring cars, coke transfer/door machines cars, low-profile generator transfer cars, coil transfer cars and more. Rated capacities range from 5 ton to 500 tons, and speeds from 20 fpm to 1,200 fpm.
REMSO also designs and builds various casting, pouring, and metallurgy stations andturrets, along with all other associated melt shop material handling equipment. In addition, we're the leading expert on Hertz Stress-related applications.
Ladle Treatment Systems
REMSO designs and manufactures custom RH-OB and LMF Transfer Systems, including: Vessel Exchange Cars, Ladle Lift Stations, and Ladle Transfer Cars, Weigh Bins, and Transfer Cars.
Alloy Additive Systems
Remso designs and manufactures custom Alloy Additive Systems to meet your melt shop needs. These Alloy Additive Systems include: Vibratory Hoppers, Conveyors, Weigh Bins, and Transfer Cars.
Transfer Car Systems
Remso is a leading designer and manufacturer of all types of Transfer Cars and Transporters.
Remso designs and manufactures custom Alloy Additive Systems to meet your melt shop needs. These Alloy Additive Systems include: Vibratory Hoppers, Conveyors, Weigh Bins, and Transfer Cars
REMSO offers slag skimmer. It is used to rake the slag layer from the surface of molten metal. This reduces the metallurgical load. It is a hydraulically operated machine of sturdy construction for use in steel plants. It is designed to facilitate digging into the crust of hot metal and skim the slag out of the ladles etc. The designincorporates horizontal rake movement and a large bearing base for slew movement.
The following motions are possible:
LRF is use to desulphurize steel, remove other impurities and hold the molten steel for casting operations. The LRFs acts as a buffer between the Steel Making Furnace and the continuous caster, reducing casting costs and allowing greater flexibility in steel making operations. Thus it is the important metallurgical equipment for refining the high quality carbon steel , alloyed constructional steel , bearing steel , tool steel , stainless steel and etc. and can meet the demand of continuous casting and tandem rolling.
Main Equipments Of Continuous Casting Machine:
The ladle is put into the vacuum tank to stir the melting steel in the vacuum to conduct degasification of hydrogen and nitrogen decarbonization and removal of non-metal enclosures. The Vacuum degasser, Vacuum oxygen decarburization is installed on the same line as the LF equipment; and the LFR, Ladle refining furnace equipped with vacuum degassing equipment. Which has heating function of heating the temperature reduced melting steel, is also available.
The vacuum oxygen decarburizer (VOD), an oxygen lance in the centre of the tank lid to enhance carbon removal under vacuum. The VOD is often used to lower the carbon content of high-alloy steels without also overoxidizing such oxidizable alloying elements as chromium. This is possible because, in the pressure-dependent carbon-oxygen reaction.
AOD, Argon Oxygen Decarburization, is a process for making stainless steel and other high grade alloys by allowing precise gas manipulation. Since stainless steels need to be further refined, oxygen, gradually replaced by argon, is blown through the molten steel to eliminate impurities.
This refining process produces steel with low carbon properties (.01% or lower) and low silicon levels, which, in turn, creates a metal that has better weldability (can reduce weld electrode use by over 50%), and is more corrosion resistant, malleable, and heat resistant.
Control of Hydrogen upto 2ppm max
Substantial reduction in Oxygen and Nitrogen levels
Total slag metal interaction for ensuring cleanliness
Can maintain vacuum at 1mm bar
Control of final Carbon to 0.015%
Excellent recoveries of costly alloys
All Special stainless heats can be cast
Best Practice scrap management
Best-in-Class scrap management allows the Steelmaker to:
Consequences of poor scrap management:
=> Greater flux, O2, power consumption Financial impact:
Optimum scrap mix is charged each and every time on time – the correct weight, the correct quality, zero delays
Scrapsystem can unlock significant savings
The temperature measurement is an integral part of tracking progress throughout the tap-to-tap cycle in steel making. Expendable probes are also used for tracking bath carbon content and dissolved oxygen levels in the steel. These tools have enabled the tap-to-tap cycle to be accelerated by eliminating long waiting periods for lab results, thus increasing productivity. Disposable probes are typically mounted in cardboard sleeves that slide on to a steel probe (pole) which has internal electrical contacts. The disposable probe transmits an electrical signal to the steel pole, which in turn transmits the signal to an electronic unit for interpretation. Almost all probes rely on an accurate temperature measurement to precisely calculate carbon or oxygen levels.
The TSM from parking position to working / measuring position and back is fully automated. The complete system of RTSM and swiveling support can be supplemented by an Automatic Probe Changer with a magazine of lance tips. Which also break the SLAG and take the sample and temperature.
Gas stirring for homogenization of both, temperature and chemical composition during the treatment of the heat in the ladle furnace station is usually realized by gas purging through one or more porous plugs located in the ladle bottom. In case the ladle purging plug fails to open, the REMSO emergency top lance system can still save the heat.
REMSO design features:
Ladle drying & Preheating station for SMS
Control and automation system
Control panel, monitoring and control instruments which ensure the technological process and operation of gas cleaning system shall be connected to one switchboard. The control and indication panel for equipment operating and process data controlling shall be placed on the switchboard. A touch panel of type Simatic MP shall be provided for the operating mode choosing, entering of the casting ladle number and visualization of actual information.
The system shallorganizeas a hierarchical many-level-system which includes:
The automatic control systems have following functions:
Tundish drying and heating station
Tundish drying and heating station for melted steel placed in the aisle of continuous casting.
Application: for drying and heating of tundish ladle refractory lining.
Fuel: Natural gas/ Corex/Mixed Gas / HFO / LDO
Tundish Station supporting frame completed with hydraulic equipment for lifting and lowering of burner and with hydraulic cylinders, fan and air delivery pipe for air delivering to the burner, gas distribution equipment with monitoring and control sensors and safety valve, local control panel.
Lifting and lowering frame with heating unit completed with:
The system is totally automatic control organized as a hierarchical many-level-system which includes:
The automatic control systems have following functions:
Tundish Tilting Devices are specially designed andmanufactured according to customer specification.
Tundish flipping machine is use for dispose molten steel scale into scale pit after completing casting without using the crane to turn down tundish.
Remso specializing in design and manufacture of foundry ladles.
We provide a range of high quality products, manufactured by engineers,
using proven designs combined with the latest manufacturing techniques.
We provide tailor-made solutions for your molten metal handling requirements;
We can offer:
• Transfer & casting ladles.
• Teapot spout ladles.
• Treatment ladles for the production of ductile (S.G.) iron.
• Porous plug ladles for desulphurisation processes.
• Bottom pouring ladles.
• Lip-axis pouring ladles.
• Drum & U shaped ladles.
• Ladles for auto-pour units.
• Lining formers for ladles.
Treatment Ladles for ductile (S.G.) Iron can be offered for the following processes:
Remso designs and manufactures EOT Crane, heavy duty Electric Over Head (EOT) cranes for application in Steel Plant and Core Sector. The highest capacity crane designed & manufactured so far is 200 T Ladle Crane for handling hot liquid metal
Typical EOT Cranes :
• General Purpose EOT Cranes for workshops and engineering sector up to 200T
• Ladle Crane for handling Hot metal Ladles in Steel and metallurgical plant up to 200T
• Tundish Handling Crane
• Soaking pit cranes for steel plant application
• Soaking pit cover carriage cranes for steel plant application
• Slab handling Tong cranes for steel plant application
• Magnet Grab Cranes
• Plate Handling & Searing Cranes
• Bridge Reloader Grab Cranes
• Four girder double Trolley semi portal Scrap Charging Crane
• Cantilever Roof mounted Tower Crane
Competitive Advantages of the product
• Digital AC Vector Drive for smooth control and creep speed
• Regenerative Active Front End (AFE) Converters for energy efficient operation
• Interface to automation systems
• Planetary Gear system
• Emergency Braking system
• AC operators cabin and electrical panel room
• Weighing system with VHF communication to ground station
• Anti collision system
• Radio remote control
• Automatic Track and wire rope lubrication system
Main Markets/Key Customers : STEEL & ENGG, POWER, DEFENCE & CORE SECTORS
Delivery Terms : AS PER CUSTOMERS REQUIREMENT
Quality Process Certifications : ISO 9001:2008
Electric Arc Furnace, Ladle refining Furnace, Continuous Casting Machine, Desulfurization Treatment Station, Decarburization Treatment Station, Hot Metal Ladles upto 300 Ton, Ladle Transfer Cars, Slab Tilting Machine, Cored Wire Feeding Machine, Slag Raking Machine,Automatic Temperature and Sampling Machine for LF, EAF, VOD & VD, Oxygen and Carbon Lance Manipulator for EAF, Scrap Charging Buckets, Water Cooled Roof, Split Shell, Furnace Shell, Furnace Cover Lifting Car
Rotary kiln is rotate calcination kiln, Rotary kiln can be divided into cement kiln, metallurgy chemical kiln and lime kiln according to different materials. Cement kiln is used for making of cement clinker and there are dry and wet methods to make cement. Metallurgy chemical kiln is used in metallurgy industry and ironworks for lean iron ore, chromium ore and ferronickel ore calcination, which is used for calcining of high aluminum vandal ochre in refractory material industry; for calcining of calotte and aluminum hydroxide in aluminum manufacturer; for calcining of chrome sand ore and chrome powder ore in chemical plant. Lime kiln are used for calcine dolomite and active lime which is used in steel plant and ferroalloy factory.
Scrap Baling Machine
Remso offer Metal Scrap Baling Press Machines, Cotton Baling Machine, paper bailing machine.
Single compression scrap baling machine
This light duty scrap baling machine is having single compression and capable to bale up to 50 KG. in weight.
Double compression scrap baling machine
This is a medium duty scrap baling machine. having two hydraulic compressions.
Tripple compression scrap baling machine
This is extra heavy scrap baling press having three hydraulic compressions.
Highly Automated but very simple in operation through two nos. Manually operated Direction Control Value. One to operate the top lid and another to press the scrap.
Single compact unit mounted over channel, Front Door Operation Manually (Closing & Opening)
No civil foundation required...
Simple operating system
Remso designs and manufactures Cranes for Material Handling i.e. Double Girders, Single Girders, EOT Crane, Paper Mills Crane, Power Plant Crane, Sugar Mill Crane, Cement Plant Crane, Steel Mill Duty Crane, General Purpose Crane, Heavy Duty Electric Over Head (EOT) Cranes for application in Steel Plant and Core Sector. The highest capacity crane designed & manufactured so far is 200 T Ladle Crane for handling hot liquid metal.
Manufactured as per the IS standards, these electrical spare parts that we have with us are known for their superior construction and durable quality. These electrical spare parts that we have with us include stainless steel grid resistance boxes and large AC & DC coils for motors & generators. These spares are compact in construction, corrosion resistant and ensure longer working life.
Expendable Thermocouple Tips
• R type - Platinum vs. Platinum Rhodium 13%
• S type - Platinum vs. Platinum Rhodium 10%
• B type - Platinum Rhodium 30% vs. Platinum Rhodium 6%
Remso offers its customers Thermocouple Tips in two models:
Standard Model - Paper tube ID: 28.2mm
Miniature Model - Paper tube ID: 18.2 mm
Paper Tubes Lengths: Remso provides Thermocouple Tips with varying lengths of paper tubes.
The lengths readily available are:
300 mm, 600mm, 900 mm, 1200 mm, 1500 mm and 1800 mm. In addition, there is flexibility of providing Thermocouple Tips in the lengths of paper tubes as per customer requirements.
• Consistency in readings
• Accuracy in readings.
Remso manufactures Immersion Samplers in the following shapes:
Paper tube lengths:
Remso provides Immersion Samplers with varying lengths of paper tubes.
The lengths readily available are 400 mm, 600mm, 900 mm, 1200 mm and 1700 mm.
In addition, there is a flexibility of providing Immersion Samplers in the lengths of paper tubes as per customers’ requirements.
• Samples can be obtained within 4 seconds
• Samples are easily detachable from the spoon
• De-oxidants as per customer requirements (Plain, Aluminium, Titanium, Zirconium)
• Minimal preparation required on the sample for analysis
• Zero defect samples (absence of pin holes).
SLAG DESTROYING MACHINEOPERATION DESCRIPTION
The Furnace Tending Vehicle is used for carrying out the following tending and maintenance operations on the holding furnaces in the cast house.
v Skimming-off slag skulls of the ladle mouth and Dross from the liquid metal Surface.
v Stirring the liquid metal, alloying metals and fluxes perfectly.
v Dosing of degassing in the liquid metal with special tool.
v Demolishing of old refractory brick lining.
v Chipping out the top of steel ladle in 1000°C.
v Destroying/ Demolition of the refractory bricks of steel and cast iron ladles.
v Removing and fixing of the porous plug located on the bottom of steel ladle in hot condition.
v Changing the inner cup of steel ladle in hot condition.
v Stirring the liquid metal to mix alloying metals and fluxes perfectly.
v Chiseling and removing the Slag and Dross built up on the furnace lining and furnace hearth, de
bricking using special breaking attachments.
v Mouth Jam Cleaning in hot conditions.
The furnace tending vehicle is equipped with under carriage mounted on crawler with flat shoes. The upper – structure is attached with a 2 section telescopic boom with various tending attachment shall be rigged for above mentioned operations
CORED WIRE INJECTION:REMSO’s Wire Feeder in the field of Steel & foundry industries has created history. REMSO has installed the Wire Feeder facilities in many countries with repeat orders.
REMSO with its experienceprovides customer support for cored wire application. In collaboration with our customers, Remso optimize the knowledge of the analyzers and their application and made every feeder better than the previous one from single Strand to Six Strand with most compact design.
Remso with optimized,precise alloying,completely automatic control, Different Wire speed by frequency converter, adjustable contact pressure for each strand to fit different wire diameter, Easy operation and low maintenance and easily controllable Wire Feeding machine produces quality steel for all purpose.
REMSO with its vast experience and know how tries to reach the most demanding metallurgical parameters rapidly.