Steel Melt Shop Equipments

Approx. Rs 16 Lakh / PieceGet Latest Price

Remso is a world leader in the manufacturing of Ladle Transfer Car. A ladle transfer car is a molten metal handling tool which is used in foundries & Steel mills.

The Ladle car carries a metal ladle carrying hot metal from one location to another for processing of molten liquid metal. It can also be called a molten steel transporter.

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Approx. Rs 65 Lakh / PieceGet Latest Price

• The Ladle Transfer Launder Car having Tilting Mechanism Car serves to transfer the Ladle from the EAF / LRF / VD to the casting position. It consists of Body Frame having lifting and tilting arrangement with driving equipment . Designed for carrying Ladle with molten metal.

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Approx. Rs 10 Lakh / PieceGet Latest Price

Design

The Hot metal ladle shall be of circular design with all welded construction and reinforced by two stiffener rings with special reinforcement in the area of the trunnions (similar to AISE-Standard No. 9).. The material for the ladle shell and bottom shall be Gr 2 as per IS:2002 (latest revision) or E 250 B as per IS 2062 (2006) or as per the customer specification. The bottom of the ladle shall be made of a single plate and shall be dished. The ladle shell and bottom shall be designed for a maximum operating condition of 400⁰C. After complete welding, the ladle shall be stress relieved.

Trunnion

The trunnion and trunnion plates of the ladle shall be made of forged steel of grade 20 C8 or 30 C8 as per IS:2004 (1991). The trunnion plate shall be annealed after forging and shall be ultrasonically tested for soundness. The forged trunnion pins are welded into the trunnion ring and into the ladle shell. Three ladle foot are welded to the ladle bottom to permit placing on ground floor. The trunnions shall be designed with a minimum factor of safety of 8. Suitable flange shall be welded inside the ladle for retaining the permanent refractory lining.

Tilting Mechanism

The ladle shall be provided with tilting mechanism outside the shell for tilting. A tilting device is provided at the ladle bottom which is designed so that the tilting hook to the crane can be engaged and/or disengaged without manual help. The flat ladle bottom is furnished with an opening for the base plate (by others) for fixing the slide gate.

Seats of suitable design shall be provided under the trunions for placing the ladle on the turret of the continuous casting machine, transfer car and ladle stand.

Vent holes shall be provided at suitable spacing on the shell and bottom plate. Ladle shell and Bottom plate are furnished with deOilsing holes so that humidity and Oils generated during drying of the new lining may escape. The de Oilsing holes (Ø10) shall be placed on a grid.

The ladle is equipped with one bayonet for fixing the porous plugs as well as the piping installation to the porous plugs.

Welding

All weld joints shall be full penetration double groove butt weld with backgauged roots and all butt joints shall be fully radiographed. Electrodes shall be selected in such a way that the strength of the welded joints shall not be less than that of the parent metal. All welds of the charging ladle are 100 % magnaflux-tested (MT). In addition all full penetration welds are 100 % ultrasonic.

• Fabrication
• Finite element analysis
• Repairs
• Modifications
• Upgrading
• Ladle lifting devices
• Ladle Slide Gates
• Ladle Tilters  
• Ladle Preheat Stand  
• Ladle Preheating System / Dryer

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Approx. Rs 9 Lakh / NumberGet Latest Price

Additional Information:

Approx. Rs 2.1 Lakh / TonGet Latest Price

• Ca : 30%
• Al : 1.5% Max
• Fe : Balanced

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Approx. Rs 15 Lakh / SetGet Latest Price

• Fixed Guide Pipe System.
• Telescopic Guide Pipe Up and Down through Motorised and Pneumatically Actuated.
• Swiveling Guide Pipe, Motorised and Pneumatically Actuated

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Approx. Rs 9 Lakh / PieceGet Latest Price

Steel Ladle for Steel Mills:
Steel ladles of sizes from 10 MT to 300 MT capacity are manufactured from IS: 2002 boiler quality plates as well as IS: 2062 plates.

Design: The Hot metal ladle is of circular design with all welded construction.The material for the ladle shell and bottom shall be

Gr 2 as per IS:2002 (latest revision) or E 250 B as per IS 2062 (2006) or as per the customer specification.

Trunnion: The trunnion and trunnion plates of the ladle is made of forged steel of grade 20 C8 or 30 C8 as per IS:2004 (1991). The trunnion plate is annealed after forging and ultrasonically tested for soundness.

Tilting Mechanism: The ladle is provided with tilting mechanism for tilting.

Welding: All welds of the charging ladle are 100 % magnaflux-tested (MT). In addition all full penetration welds are 100 % ultrasonic.

Additional Information:

Approx. Rs 12 Lakh / PieceGet Latest Price

• Steel ladles of sizes from 10 MT to 300 MT capacity are manufactured from IS: 2002, ASME 516 boiler quality plates as well as IS: 2062 plates.

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Approx. Rs 7.5 Lakh / UnitGet Latest Price

Remso Cored Wire injection Machine is the most precise process for the addition of small quantities of alloying elements into molten steel or cast iron. REMSO has designed a proficient machine to inject the solid Aluminum or cored wire into the metal bath. The machine is designed for a different number of strands (1, 2, 4, 6 Strand) depending on Customer requirement. The machine is provided with an efficient PLC. It can be controlled from a local control panel. REMSO also design and manufacture the complete wire guiding system for coil storage area, for smooth entry and exit guides, manipulator for wire guide telescopic tube, pinch roll and wire cutting device. Our Guiding system will be tailor made designed according to Customer requirements.

Advantage of Remso Wire Feeder:

• Lower temperature loss of melt.
• Low investment costs.
• Occupies limited space.
• Accurate quantity and quicker rate of addition.
• Better yield and recovery.
• Suitable for large and small melt sizes.
• For controlling the shape of inclusion
• To improve Fluidity, Castability, Cleanliness.
• To improve cold ductility specially required for wire drawing
• To control Blowholes and improve machinability
• Desulphurization in steel casting

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Approx. Rs 2.5 Lakh / PieceGet Latest Price

We manufacture Hot Metal Ladle and Steel Melting Convertors for steel mills. We are known as one of the leading manufacturing companies of this product. Hot Metal and Ladle Handling Systems.

Remso offers a multi-dimensional product line of Hot Metal and Ladle Handling Systems. Remso is a leading supplier for Specialty and Melt Shop Transfer Cars and heavy capacity-related equipment for steel mill applications, as well as for an array of industries including: aerospace, power, copper and brass, fiberglass, mining, and shipyards.

Our production list includes standard and custom-designed ladle transfer cars, tundish transfer cars, bottom pouring cars, coke transfer/door machines cars, low-profile generator transfer cars, coil transfer cars and more. Rated capacities range from 5 ton to 500 tons, and speeds from 20 fpm to 1,200 fpm.

REMSO also designs and builds various casting, pouring, and metallurgy stations and turrets, along with all other associated melt shop material handling equipment. In addition, we're the leading expert on Hertz Stress-related applications.

Ladle Treatment Systems:

REMSO designs and manufactures custom RH-OB and LMF Transfer Systems, including: Vessel Exchange Cars, Ladle Lift Stations, and Ladle Transfer Cars, Weigh Bins, and Transfer Cars.

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Approx. Rs 10 Lakh / PieceGet Latest Price

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Approx. Rs 60 Lakh / PieceGet Latest Price

• Easy handling
• Low maintenance
• Strong construction

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Approx. Rs 14 Lakh / PieceGet Latest Price

• To Load and unload the ladle to the car.
• To Rotate the ladle 90 degrees toward the pouring station.
• To Transfer the car to the pouring line station.
• To tilt the ladle at slowly to controlled flow of molten iron.
• To tilt down the ladle upto 90 degree.

Additional Information:

Approx. Rs 9 Lakh / SetGet Latest Price

The ladles are of completely welded design and reinforced by two stiffener rings with special reinforcement in the area of the trunnions (similar to AISE-Standard No. 9). Ladle shell and Bottom plate are furnished with deOilsing holes so that humidity and Oils generated during drying of the new lining may escape.

The deOilsing holes dia 10 mm shall be placed on a grid with approx. 400 mm distance. The forged trunnion pins are welded into the trunnion ring and into the ladle shell.

These ladle feet are welded to the ladle bottom to permit placing on ground floor. A tilting device is provided at the ladle bottom which is designed so that the tilting hook to the crane can be engaged and/or disengaged without manual help.

The ladle is equipped with one bayonet for fixing the porous plugs as well as the piping installation to the porous plugs. 

Welding:

• All welds of ladle shell and bottom are full penetration welds with back gauged roots.
• All welds of the Ladle are 100 % magnaflux-tested (MT).
• In addition all full penetration welds are 100 % ultrasonic-tested (UT).
• X-Ray testing has to be done on welds

Additional Information:

Approx. Rs 7.5 Lakh / UnitGet Latest Price

We manufacture diverse range of cored wire injection system viz:

One Stand cored wire injection system

Two Stand cored wire injection Machine

Four Stand cored wire injector

Six Stand cored wire feeder

Features:

Superior quality, better efficiency, available in various specification, required less maintenance, long lasting performance, non corrosive, easy installation, innovative design, easy to operate, robust design, high productivity, reasonable price etc.

Prominent Features:

• Upto 6 stand used for cored as well as solid wire with following specification.

• For cored wire size upto 21mm in diameter.
• For solid wire size upto 16mm in diameter.
• Maximum speed of injection 300 M/s adjustable by various A.C./D.C. Drive.
• Fully automatic with PLC Control.

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