Continuous Casting Machine

Product Details:

The main functions of the tundish act as a steel reservoir between the ladle and the mold, and in the case of multi-strand casters to distribute the liquid into the molds. The first item is of special importance during ladle change. In addition to being a reservoir of liquid steel, the tundish is more increasingly used as a metallurgical reactor vessel aimed at improving control of steel cleanness, temperature, and composition.

 

This ensure that the steel is free of the inclusions, i.e., from macro- and micro-inclusions, and the liquid is distributed into the mold(s) in such a way that the steel in each mold is homogenous.

Additional Information:

• Production Capacity: 6
• Delivery Time: 60 DAYS
• Packaging Details: AS PER STANDARD

Parts of CCM

Intermediate roller table
Movable & transport roller table
Discharge roller table

The transfer system is composed by a bridge beam that spans over the removal area and translates across it.


Roller Table: They are made using high quality materials in compliance with required norms and guidelines. They are used for transporting and guiding the hot slab / billets from cutting area up to transfer area.
1. Low maintenance costs due to individual drives.
2. Cover Plates are provided for each drive and bearing.

Product Details:

Roller table is the main transportation  equipment in steel rolling.It serves for transporting Slab/ Billet and linking with other process. It consists of torch entry roller table, run-out roller table, discharge roller table, hot charge roller table and so on.

Product Details:

 

The ladle turret is mounted at the reinforced concrete base or Rigid structural steel Plateform. It is intended for receiving the molten steel provided by revolving furnace to transfer the ladles to and from the turret. This equipment supports the ladles and its hydraulic system with rotary arms will be incorporated to allow the ladles to be raised and lowered whilst maintaining a horizontal position. And strain gauge load cell also is incorporated into this equipment to allow the weight of the ladles to be continuously monitored. Additionally, its transmission mechanism adopts variable frequency AC motor. Emergency response mechanism is available to ensure the safety of operators in an emergency. And manhole is also available, which ensures easy maintenance.

We are a ladle turret manufacturer based in India. We offer an extensive line of products, including metal straightening machine, hydraulic walking beam cooling unit, tundish car and much more.

 

Additional Information:

• Production Capacity: 10
• Delivery Time: 60 DAYS
• Packaging Details: AS PER STANDARD

Product Details:

The Two Strand 4.0 M / 7.0 M Radius Continuous Billet Casting is manufactured by applying prevailing industrial technology standards which makes these products highly functional during usage. These machines are designed by our skilled designers and technocrats. More over, the raw materials which we use is acquired from the most reliable resources which ensures the outstanding qualities in the final product. We offer this product in market leading prices and is quality checked prior to release in the market.

Features:

• Reliable
• Durable
• Optimum quality

Additional Information:

• Port of Dispatch: JNPT
• Production Capacity: 100
• Delivery Time: 15 DAYS
• Packaging Details: AS PER STANDARD

Product Details:

Boolm Caster:

• Bloom Continuous Casting Technology
• C Type Twin Strand Caster
• Casting Radius 4 / 7 to 12 / 18 Meters
• Ceramic Shroud from Ladle to Tundish
• Tundish Capacity 7 MT
• Alumina Graphite 4 port upward angled Sub Entry Nozzles from Tundish to Mould
• Argon Shrouding of Tundish Stream
• Turbo Stopper in Tundish
• Automatic Mould Level Controller, + / - 3.0 mm ( Optional)
• Secondary Cooling PLC Controlled
• Spray Nozzles
• Bloom Sizes : C1-100 x 100, 125 X 125, 160x160, C2-210x230, C3-240x280, C4-320x400

Additional Information:

• Port of Dispatch: JNPT
• Production Capacity: 4
• Delivery Time: 3 MONTH
• Packaging Details: As per Standard

Product Details:

Continuous Casting Machine
Continuous casting, also called strand casting, is the process whereby molten metal is solidified into a "semifinished" billet, bloom, or slab for subsequent rolling in the finishing mills. Prior to the introduction of continuous casting in the 1950s, steel was poured into stationary molds to form ingots. Since then, "continuous casting" has evolved to achieve improved yield, quality, productivity and cost efficiency. It allows lower-cost production of metal sections with better quality, due to the inherently lower costs of continuous, standardised production of a product, as well as providing increased control over the process through automation. This process is used most frequently to cast steel (in terms of tonnage cast). Aluminium and copper are also continuously cast.

Additional Information:

• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
• Port of Dispatch: J.N.P.T
• Production Capacity: 100
• Delivery Time: 15 DAYS
• Packaging Details: AS PER STANDARD

Product Details:

Features:

• Dimensional accuracy
• Robust design
• Sturdy construction
• Fine finish
• Low Maintenance
• High performance

Additional Information:

• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
• Port of Dispatch: JNPT
• Production Capacity: 1000
• Delivery Time: 15 DAYS
• Packaging Details: AS PER STANDARD

Product Details:

Cooling Bed and Skid Bank
We are involved in manufacturing and supplying a premium quality gamut of Cooling Bed And Skid Bank. This offered assortment of product is engineered using high quality raw material as per the defined industry norms and standards. Further, these cooling beds are also specifically designed so as to ensure perfect handling of bars of smallest to maximum size being rolled. These products offer desired adjust-ability to size and shape of profiles while using appropriate cooling rate that ensure minimized distortion. These are offered to our clients at affordable prices.

Additional Information:

• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
• Port of Dispatch: J.N.P.T
• Production Capacity: 100
• Delivery Time: 15 DAYS
• Packaging Details: AS PER STANDARD

Product Details:

We offer Mold Oscillation Table Casting Machines which are developed by the experts using advanced technologies. Our products are sturdy in construction.  

Product Details:

Dummy bars are usually of different types according to their design. These are

(i) Rigid Dummy Bars

(ii) Dummy bars with rigid movable parts and expandable (pneumatic) sections,

(iii) Ddummy bars with movable parts (chain type).

Rigid type dummy bars are easy to operate and are simple in design. They have operational reliability.  Chain type dummy bars are used at any kind of ccm.

 

The rigid dummy bar is a curved beam of a same cross-section which is to be cast in the CC machine. The beam is bended to match the curvature radius of the process axis of CCM. The feeding of the rigid dummy bar into the mould is done by roller guide. The rigid dummy bars are easy to manufacture and use.

The head of a dummy bar is designed based on the method of feeding, placement in the mould, installation of the sealing and cooling, as well as the method of hookup with and separation from the cast section. The device for removal and storage of dummy bars is designed for every particular strand. Dummy bars can be fed into the mould in two ways, namely, downwards and upwards.

Product Details:

We are involved in the manufacturing and supplying of Emergency Launder. We design as per the customer requirement needs. Emergency Launder are ideally used in the manufacturing process of casts by open casting technique. Our Emergency Launder is in high demand for the following features:

·         Corrosion resistive

·         High tensile strength

·         Dimensional stability

 

Function

It can move under the tundish nozzle as required.

The emergency launder is attached to the tundish car on the crossbeam opposite the mould operator station.

Emergency launders are only used for open casting technique.

Additional Information:

• Item Code: RCTPLEL101
• Production Capacity: 12
• Delivery Time: 60 Days

Product Details:

Remso offers supper quality Automatic Rack Cooling Bed for uniform natural cooling of Billet or TMT bars for further transporting the same in a phased manner. Rack will be operated by AC drives with speed control mechanism to suit the different rolling speed. The rake profile is to be machined to close tolerance; movement of the racks will be through eccentric cam mechanism mounted on the drive shaft. Suitable gear box will be used for drive at suitable speed.

The mechanism of our cooling bed assures that the bars are uniformly positioned over the toothed racks. Our cooling bed is designed considering the finishing mill stand of the mill and cooling time required for the various sizes of the bar.

 

Features : 

• Remso offer rack type automatic cooling beds from 9.5mtr up to 66mtr
• Cooling bad design as per customer’s requirement
• We have rich experience of commissioning of various automatic beds on a global scale
• The use of cooling bed of rack design is for providing uniform air-cooling to TMT bars
• Transporting in phased manner from entry of cooling bed to the discharge side of mill
• Front end of bars leveled at discharge side with fixed number of bars provided for final length cutting through cold shear as well as bundling process
• Superior working mechanism of the bed ensures bars are positioned uniformly over toothed racks
• Cooling bed designed keeping in consideration smallest and maximum size of bars that need to be rolled from finishing mill stand as well as cooling time needed for different sizes of bars.
• High Loading Capacity
• Sturdiness

 

The complete system comprises : 

• Straightening racks comprising cast iron toothed blocks that assist in receiving bars and straightening it at temperature of around 650^oC
• Movable rack mechanism to move in x and y axis which will be profile cut to suit smallest size as well as maximum bar size
• Fixed rack mechanism that receives bars from movable rack mechanism as bars are being transferred toward delivery side of cooling beds
• Drive for movable rack mechanism comprising motors driving two parallel sets of drive shafts.
• Bar aligning rollers fitted at end of racks and driven by motors for aligning bars front end before delivery to run-out roller table

Additional Information:

• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
• Port of Dispatch: J.N.P.T
• Production Capacity: 100
• Delivery Time: 15 DAYS
• Packaging Details: AS PER STANDARD

Product Details:

Continuous casting of steel is a widely used process and an important step in the production of steel.The tundish is required to deliver the liquid steel to the moulds evenly and at a designed throughput rate and temperature without causing contamination by inclusions. The number of moulds is normally 1 to 2 for a slab casting machine, 2 to 4 for a bloom casting machine and 2 to 8 for a billet casting machine. The delivery rate of liquid steel into the mould is held constant by keeping the depth of the liquid steel in the tundish constant. Since the tundish act as a reservoir of liquid steel during the period of ladle change periods and since it continues to supply liquid steel to the moulds when the incoming liquid steel has stopped due to ladle change, it makes the sequence casting by a number of ladles feasible.

Additional Information:

• Production Capacity: 100
• Delivery Time: 45 DAYS

Product Details:

Tundish Car for CCM
The tundish car serves to transfer the tundish from the preheating position to the casting position.Utilities are supplied by means of power track.The welded traveling frame serves as base frame for the tundish car. The traveling unit consist of gear with electric VVVF motor and brake is designed for rapid and slow travel. The covers protect the tundish car against radiation and The tundish car is equipped with a lifting device which consists of consists of two hydraulic cylinders. A centering device serves to center the shrouding tubes.Weighing is performed by means of load cells which are installed in the axles of the support rollers on the lifting frame.steel splashes.

Additional Information:

• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
• Port of Dispatch: J.N.P.T
• Production Capacity: 100
• Delivery Time: 20 DAYS
• Packaging Details: AS PER STANDARD

Product Details:

We manufacture Tundish Spraying Machines. They are of sturdy construction. The main application is to pump and spray. The raw material used is of the best quality to ensure that the final product is reliable and world class.

Additional Information:

• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
• Port of Dispatch: JNPT
• Production Capacity: 100 Nos.
• Delivery Time: 30 days
• Packaging Details: As per Standard

Product Details:

Billet Caster:

• Billet Continuous Casting Technology
• C Type Twin Strand Caster
• Casting Radius 4 / 7 to 12 / 18 Meters
• Ceramic Shroud from Ladle to Tundish
• Alumina Graphite 4 port upward angled Sub Entry Nozzles from Tundish to Mould
• Argon Shrouding of Tundish Stream
• Turbo Stopper in Tundish
• Secondary Cooling PLC Controlled
• Spray Nozzles
• Bloom Sizes : C1-100 x 100, 125 X 125, 160x160mm

Additional Information:

• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
• Port of Dispatch: JNPT
• Production Capacity: 2
• Delivery Time: 6 MONTH
• Packaging Details: As per Standard

Product Details:

Product Details:

We also deal in Mold Table for Continuous Casting Machine. We are highly recommended in the market for its wonderful features such as shape, shell thickness and defect-free internal and surface quality. Our quality analysts with years of experience ensure the quality of the product using the yardstick of parameters prevailing in this industry. These products can be availed at pocket friendly prices.

Features:

• Easy to use
• Strong surface
• Quality finishing

Specifications:

• High performance
• Robust construction
• Low maintenance
• Easy installation

Additional Information:

• Port of Dispatch: JNPT
• Production Capacity: 100
• Delivery Time: 20 DAYS
• Packaging Details: AS PER STANDARD

Product Details:

Product Details: