Continuous Casting Machine

Approx. Rs 88 Lakh / PieceGet Latest Price

• Billet turnover cooling bed, the motorized roller table from the exit of the furnace to the rolling mill, an emergency hot-out in case of defective billets. 

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Approx. Rs 35 Lakh / PieceGet Latest Price

Overall Design & Details

·     Drive By electric motor with holding brake and gearbox through two drive shafts to the spur rack and pinion drive arrangement on both sides of the carriage.

·     Carriage Frame mounted on wheels in welded beam construction.

·     Wheel Assemblies for the translation movement of the car.

·     Access platform in welded steel construction

·     Lift Arms Made of steel sections and fixed to the cross beam, front end is designed as ducking finger for back movement. Covers for heat radiation made out of steel sheets are welded to car frame

Lubrication            

Main bearing points are connected to the central grease manifold for manual greasing

Trolley + Structure

Rack for Over Head Cross Transfer Pinion for above

Drag Chain Gear Box

Hyd Cylinder Bore 100

Hyd Cylinder Bore 125

Hydraulic Power Pack PLC + Electricals

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Approx. Rs 30 Lakh / PieceGet Latest Price

OVER HEAD CROSS TRANSFER OF BILLETS:

Function:

To remove the billets from the upper level of the common roller table by lifting hook of overhead cross transfer crane and transport them towards the Turnover Cooling Bed and deposit the same at the first notch of the turn over cooling bed at right angles to the discharge roller tables in cross transfer area.

Type of Construction   

·     Overhead type car made of welded steel frame work mounted on wheels.

·     Drive arrangement with spur rack and Pinion Features.

·     Rigid construction

·     Smooth removing and exact positioning of billets.

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Approx. Rs 28 Lakh / PieceGet Latest Price

The ladle turret is mounted at the reinforced concrete base or Rigid structural steel Plateform. It is intended for receiving the molten steel provided by revolving furnace to transfer the ladles to and from the turret. This equipment supports the ladles and its hydraulic system with rotary arms will be incorporated to allow the ladles to be raised and lowered whilst maintaining a horizontal position. And strain gauge load cell also is incorporated into this equipment to allow the weight of the ladles to be continuously monitored. Additionally, its transmission mechanism adopts variable frequency AC motor. Emergency response mechanism is available to ensure the safety of operators in an emergency. And manhole is also available, which ensures easy maintenance.

We are a ladle turret manufacturer based in India. We offer an extensive line of products, including metal straightening machine, hydraulic walking beam cooling unit, tundish car and much more.

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Approx. Rs 82 Lakh / UnitGet Latest Price

Casting machine are used in industries, according to the structure arrangement and are of following types:

1). Horizontal continuous casting machine.

2). Vertical (Vertical-bending)continuous casting machine.

3). Bending(Arc)continuous casting machine.

4). Centrifugal continuous casting machine.

Vertical casters: this type of machines is typically used for high alloy steel, tools steel, stainless steel for large casting sections. 

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Approx. Rs 5 Lakh / PieceGet Latest Price

Effective organization like Remso Control Technologieshaving proactive approach to using procedures for steel plant that encourage continuous improvement. A high degree of flexibility, motivation, team ethic and initiative are essential for success in this era.
We are the leading supplier of Withdrawal Unit Gear Box For Casting Machine made available to our clients at competitive prices.

Approx. Rs 5 Lakh / PieceGet Latest Price

The main functions of the tundish act as a steel reservoir between the ladle and the mold, and in the case of multi-strand casters to distribute the liquid into the molds. The first item is of special importance during ladle change. In addition to being a reservoir of liquid steel, the tundish is more increasingly used as a metallurgical reactor vessel aimed at improving control of steel cleanness, temperature, and composition.

This ensure that the steel is free of the inclusions, i.e., from macro- and micro-inclusions, and the liquid is distributed into the mold(s) in such a way that the steel in each mold is homogenous.

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Approx. Rs 20 Lakh / NumberGet Latest Price

• Reliable
• Durable
• Optimum quality

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Approx. Rs 10 Lakh / PieceGet Latest Price

Approx. Rs 6.38 Lakh / PieceGet Latest Price

Dummy bars are usually of different types according to their design. These are

(i) Rigid Dummy Bars

(ii) Dummy bars with rigid movable parts and expandable (pneumatic) sections,

(iii) Ddummy bars with movable parts (chain type).

Rigid type dummy bars are easy to operate and are simple in design. They have operational reliability.  Chain type dummy bars are used at any kind of ccm.

The rigid dummy bar is a curved beam of a same cross-section which is to be cast in the CC machine. The beam is bended to match the curvature radius of the process axis of CCM. The feeding of the rigid dummy bar into the mould is done by roller guide. The rigid dummy bars are easy to manufacture and use.

The head of a dummy bar is designed based on the method of feeding, placement in the mould, installation of the sealing and cooling, as well as the method of hookup with and separation from the cast section. The device for removal and storage of dummy bars is designed for every particular strand. Dummy bars can be fed into the mould in two ways, namely, downwards and upwards.

Approx. Rs 7 Lakh / UnitGet Latest Price

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Approx. Rs 15 Lakh / UnitGet Latest Price

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Approx. Rs 7.8 Lakh / PieceGet Latest Price

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Approx. Rs 30 Lakh / UnitGet Latest Price

Approx. Rs 120 Lakh / UnitGet Latest Price

Remso offers supper quality Automatic Rack Cooling Bed for uniform natural cooling of Billet or TMT bars for further transporting the same in a phased manner. Rack will be operated by AC drives with speed control mechanism to suit the different rolling speed. The rake profile is to be machined to close tolerance; movement of the racks will be through eccentric cam mechanism mounted on the drive shaft. Suitable gear box will be used for drive at suitable speed.

The mechanism of our cooling bed assures that the bars are uniformly positioned over the toothed racks. Our cooling bed is designed considering the finishing mill stand of the mill and cooling time required for the various sizes of the bar.

Features : 

• Remso offer rack type automatic cooling beds from 9.5mtr up to 66mtr
• Cooling bad design as per customer’s requirement
• We have rich experience of commissioning of various automatic beds on a global scale
• The use of cooling bed of rack design is for providing uniform air-cooling to TMT bars
• Transporting in phased manner from entry of cooling bed to the discharge side of mill
• Front end of bars leveled at discharge side with fixed number of bars provided for final length cutting through cold shear as well as bundling process
• Superior working mechanism of the bed ensures bars are positioned uniformly over toothed racks
• Cooling bed designed keeping in consideration smallest and maximum size of bars that need to be rolled from finishing mill stand as well as cooling time needed for different sizes of bars.
• High Loading Capacity
• Sturdiness

The complete system comprises : 

• Straightening racks comprising cast iron toothed blocks that assist in receiving bars and straightening it at temperature of around 650^oC
• Movable rack mechanism to move in x and y axis which will be profile cut to suit smallest size as well as maximum bar size
• Fixed rack mechanism that receives bars from movable rack mechanism as bars are being transferred toward delivery side of cooling beds
• Drive for movable rack mechanism comprising motors driving two parallel sets of drive shafts.
• Bar aligning rollers fitted at end of racks and driven by motors for aligning bars front end before delivery to run-out roller table
• Billet turnover cooling bed, the motorized roller table from the exit of the furnace to the rolling mill, an emergency hot-out in case of defective billets. 

Additional Information:

Approx. Rs 92 Lakh / PieceGet Latest Price

• Billet turnover cooling bed, the motorized roller table from the exit of the furnace to the rolling mill, an emergency hot-out in case of defective billets. 

Additional Information:

Approx. Rs 42.5 Lakh / PieceGet Latest Price

This is the very simple and robust configuration with high reliability and low maintenance requirements. The lifting cylinders are independent and the synchronization must be managed completely with the flow control valves.

Particular solutions are adopted to avoid the lifting cylinders high wearing tendency due to the high longitudinal movement with the maximum vertical load typical of this configuration

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Approx. Rs 7.54 Lakh / PieceGet Latest Price

Tundish for Steel Plant:

• Technology for clean steel production.
• Tundish is a medium for pouring molten metal into a mold, having holes in the bottom to prevent splashing.

All plates will be ultra sonically tested:

• All weld joints will be tested for dye penetration test & magnetic particle test.
• Stress relieving will be done for all welded joints
• The Trunion ring material will be as per specification.
• The tundish will be sent with heat resistant aluminium paint.

Welding: all welds of ladle shell and bottom are full penetration welds with backgauged roots. All welds of the charging ladle are 100 % magnaflux-tested (mt). In addition all full penetration welds are 100 % ultrasonic-tested (ut). X- ray testing has to be done on welds marked.

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Approx. Rs 25.78 Lakh / PieceGet Latest Price

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Approx. Rs 120 Lakh / UnitGet Latest Price

Billet Caster:

• Billet Continuous Casting Technology
• C Type Twin Strand Caster
• Casting Radius 4 / 7 to 12 / 18 Meters
• Ceramic Shroud from Ladle to Tundish
• Alumina Graphite 4 port upward angled Sub Entry Nozzles from Tundish to Mould
• Argon Shrouding of Tundish Stream
• Turbo Stopper in Tundish
• Secondary Cooling PLC Controlled
• Spray Nozzles
• Bloom Sizes : C1-100 x 100, 125 X 125, 160x160mm

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Approx. Rs 28 Lakh / PieceGet Latest Price

Pusher 
The collecting table is used to store the billets. The pusher is used to collect the billets from the upper and lower line of the walking beam cooling bed for centralized lifting. It has six arms, which are respectively welded on two long shafts, and the two long shafts are connected by couplings.

The two arms are equipped with hydraulic cylinders as the driving arms to form a reciprocating rocker mechanism. The push plate is installed on the top of the arm, and the hydraulic cylinder drives the arm to drive the push plate to push the billets to move on the collecting platform.

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Approx. Rs 65 Lakh / PieceGet Latest Price

Approx. Rs 250 / KgGet Latest Price

• Dimensional accuracy
• Robust design
• Sturdy construction
• Fine finish
• Low Maintenance
• High performance

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Approx. Rs 12.87 Lakh / PieceGet Latest Price

Approx. Rs 70 Lakh / PieceGet Latest Price

Continuous Casting Machine
Continuous casting, also called strand casting, is the process whereby molten metal is solidified into a "semifinished" billet, bloom, or slab for subsequent rolling in the finishing mills. Prior to the introduction of continuous casting in the 1950s, steel was poured into stationary molds to form ingots. Since then, "continuous casting" has evolved to achieve improved yield, quality, productivity and cost efficiency. It allows lower-cost production of metal sections with better quality, due to the inherently lower costs of continuous, standardised production of a product, as well as providing increased control over the process through automation. This process is used most frequently to cast steel (in terms of tonnage cast). Aluminium and copper are also continuously cast.

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Approx. Rs 20 Lakh / PieceGet Latest Price

Boolm Caster:

• Bloom Continuous Casting Technology
• C Type Twin Strand Caster
• Casting Radius 4 / 7 to 12 / 18 Meters
• Ceramic Shroud from Ladle to Tundish
• Tundish Capacity 7 MT
• Alumina Graphite 4 port upward angled Sub Entry Nozzles from Tundish to Mould
• Argon Shrouding of Tundish Stream
• Turbo Stopper in Tundish
• Automatic Mould Level Controller, + / - 3.0 mm ( Optional)
• Secondary Cooling PLC Controlled
• Spray Nozzles
• Bloom Sizes : C1-100 x 100, 125 X 125, 160x160, C2-210x230, C3-240x280, C4-320x400

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